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750T/month Output Horizontal Anodizing Production Line with 6500mm Max Profile Length and 8-25µm Film Thickness

750T/month Output Horizontal Anodizing Production Line with 6500mm Max Profile Length and 8-25µm Film Thickness

Nombre De La Marca: MEI-AL
Número De Modelo: APL-750T
Cantidad Mínima De Pedido: 1 juego
Precio: RMB7,500,000-9,500,000/set
Detalles De Embalaje: Embalaje estándar de exportación
Condiciones De Pago: LC, T/T
Información Detallada
Lugar de origen:
CHINA, FOSHAN
Producción:
750T/month
Tipo:
Horizontal
Modo de operación:
Las demás máquinas de la partida 84
Espesor de la película anodizada:
8-12 µm
Max Profile Length:
6500 mm
Tintación:
Silver Bronze Brown Black Champagne Gold
Tamaño del tanque interior:
8000*width*4000
Voltaje:
Los demás
Capacidad de la fuente:
meses 1set/6
Resaltar:

750T/month Output Anodizing Production Line

,

6500mm Max Profile Length Horizontal Anodizing Line

,

8-12µm Anodizing Film Thickness Manual Anodizing Line

Descripción del producto
Horizontal Manual Anodizing Production Line - 750 Tons Per Month

Semi-automatic and automatic operation capable horizontal anodizing line designed for high-volume aluminum processing.

Equipment Specifications
Specification Details
Equipment Name Control Horizontal Anodizing Line
Monthly Output 750 tons
Model Type Horizontal U Mode
Operation Mode Semi-automatic or Automatic
Racking Method Manual Racking System
Design Conditions
  • Aluminum Alloy: 6061 to 6063 or others
  • Anodizing Film Thickness: 10-12µm
  • Average Coverage Area: 350m² per ton
  • Maximum Profile Length: 6500mm
  • Extrusion Ratio: 2.5kg/m²
  • Working Hours: 300 days/month * 20 hours/day = 600 hours/month
  • Racking System: Two fixtures per rack
  • Racking Operation: Manual
  • Equipment Usage Rate: 0.9
  • Power Supply: AC 3-phase 380V 50Hz
  • Control Power: AC220V 50Hz
  • Water Supply: 2kg/cm²*G
  • Hot Steam: 6kg/cm²*G
  • Compressed Air: 6kg/cm²*G
Process Tank Configuration
  • Degreasing (Free sulfuric acid 180±30 g/l) - 1 Tank
  • Alkaline Etching (Free alkali 40-60g/l, Al³⁺ 30-120g/l) - 2 Tanks
  • Neutralization (Free sulfuric acid 180±20g/l) - 1 Tank
  • Anodizing (Free sulfuric acid 140-180g/l, Al³⁺≤20g/l) - 3 Tanks
  • Colouring (Stannous sulfate 3-8g/l, Free sulfuric acid 15-25g/l, PH 0.8-1.2) - 1 Tank
  • Medium Temperature Sealing (PH 5-6.5, Nickel ion 0.8-1.3g/l, Fluorion 0.3-0.7 g/l) - 1 Tank
Treatment Process Details
Degreasing
Capacity: 6 racks per tank * 1 tank = 6 racks
Treatment Time: 2-5 minutes
Alkaline Etching
Capacity: 6 racks per tank * 2 tanks = 12 racks
Treatment Time: 3-15 minutes
Neutralization
Capacity: 6 racks per tank * 1 tank = 6 racks
Treatment Time: 1-5 minutes
Anodizing
Capacity: 2 racks per tank * 3 tanks = 6 racks
Current Density: 130A/m²
Process Time: 30 minutes
Total Time: 40 minutes
Average Anodizing Layer: 10.81µm
Colouring
Process: Mix Salts
Capacity: 2 racks per tank * 1 tank = 2 racks
Current Density: 70A
Process Time: 2-8 minutes
Sealing
Method: Medium or Normal Temperature Sealing
Capacity: 6 racks per tank * 1 tank
Process Time: 10-15 minutes
Design Parameters & Settings
Anodizing Treatment Area:
Annual Capacity: 308,340 m²
Monthly Output: 792 tons (≥750 tons design capacity)
Power Consumption:
Anodizing Tank: 100m²/tank * 130A/m² ÷ 0.9 = 14,444A per tank
Power Rectifier: 15,000A * 3 units
Coloring Tank: 100m²/tank * 70A/m² ÷ 0.9 = 7,777A per tank
Color Rectifier: 8,000A * 1 unit
Process Flow Chart

Process abbreviations: De = Degreasing, Rs = Rinsing, HW Rs = Hot Water Rinsing, AE = Alkaline Etching, Ne = Neutralization, An = Anodizing, Cl = Coloring, Sl = Sealing, MU = Material Unloading, Pc = Packing

750T/month Output Horizontal Anodizing Production Line with 6500mm Max Profile Length and 8-25µm Film Thickness 0